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Vacuum ultrasonic cleaner×河新 洗浄機・洗浄剤│バレル研磨機材│ブラスト機材│研磨材　販売及び受託加工 - List of Manufacturers, Suppliers, Companies and Products

Vacuum ultrasonic cleaner Product List

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[Case Study of Cleaning System] 99% Contamination Removal! Cleaning of Machine Tool Parts

[Case Study of Cleaning System] 99% Contamination Removal! Cleaning of Machine Tool Parts

Thorough cleaning in every corner with vacuum ultrasonic cleaning! Reduces foreign substances by 99% and improves quality defects! Space-saving introduction of cleaning machines.

Company A designs and assembles machine parts. The parts are manufactured externally and arrive coated with anti-rust oil. We manufacture spindle units, but until now, workers have been manually cleaning the incoming parts using parts cleaners. Since these parts rotate at high speeds, any foreign matter can lead to bearing damage. However, issues have arisen due to inconsistencies in cleaning effectiveness among workers. With a one-bath type cleaning machine, we were able to create a compact installation space, significantly improve cleaning effectiveness, and resolve quality issues after assembly. [Challenges] - Residual foreign matter (contamination) negatively affects the quality of the final product after assembly. - There are inconsistencies due to human operation. - Since the volume of parts to be cleaned is not large, we wanted a machine that is as compact as possible. [Results] - By performing vacuum ultrasonic cleaning, we can remove contamination and improve product quality. - If a basket is placed in the washing tank, the cleaning machine automatically handles the cleaning and drying processes. - The one-bath type cleaning machine has a compact installation space. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of Cleaning System Implementation] Cleaning of Thin Sheet Press Processing! Alternative to Chlorine-based Cleaning

[Case Study of Cleaning System Implementation] Cleaning of Thin Sheet Press Processing! Alternative to Chlorine-based Cleaning

Are you having trouble cleaning thin parts? The effectiveness of vacuum ultrasonic cleaning is significant! It provides a good working environment as an alternative to chlorine-based cleaning agents.

Company F mass-produces thin press parts, and after cleaning, these thin parts undergo assembly processes in-house to become finished products. Although the assembly machine was automated, it turned out that the parts we thought were being cleaned were not actually clean, and the automatic machine caused the thin parts to stick together, leading to blockages and difficulties. We had been using trichloroethylene (chlorinated solvent) for cleaning, but due to environmental regulations and its strong toxicity, we were considering alternative cleaning methods. By introducing a hydrocarbon-based cleaning machine that takes into account human health and the environment, we improved cleaning efficiency, resulting in increased productivity. **Challenges** - We do not want to use trichloroethylene due to its toxicity and environmental regulations. - Thin press parts are sticking together and cannot be cleaned. - The takt time is about 3 minutes, but with re-cleaning and other factors, capacity is at its limit. **Results** - Achieved environmental compliance by using hydrocarbon agents. - Performed vacuum ultrasonic cleaning, which effectively cleaned between the thin sticking parts. - By using two drying chambers, we achieved a takt time of 3.5 to 4 minutes. *For more details, please refer to the PDF document or feel free to contact us.*

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